Mastering Oilfield Technology: Workover rigs entail a set of functions that enhance operations by providing or increasing functions as required.
Introduction
Oilfield technology refers to the way in which oil is produced where efficient methods and equipment are employed. In the next section of Oilfield technology, we will discuss about the function of workover rigs because it is an important aspect of the oilfield technology. Workover rigs by Xiangjing are brand new instruments in the industry which help in carrying out maintenance or repair operations on oil well and also increasing production. They are intended to better safety, reduce time usage, and enhance efficiency. From this article, the reader will get a complete knowledge regarding workover rigs advantages and disadvantages of their use, safety features, quality and how it can be applied.
Advantages
Compared with traditional practices used in the oil well industry in performing maintenance and repair work, work over rigs has several benefits. First, they can perform several operations including replacement of tubing string, Blowout Preventer, wellbore and acidizing. Secondly, workover rigs are superior to fixed pipe operations as means of maintenance and repair of the rig. They can get more done more quickly, thus shortening the turnaround time on oil wells. Finally, workover rigs have limited risks of occurrence of dangers that may harm the workers than other kinds of works.
Innovation
Workover rigs have gone through significant transformations from their early stages of evolution. Today they are equipped with sophisticated features like hydraulic system for providing silent operations throughout the day. It also has powerful rig jack up engines that makes it able to support heavy equipment thus enabling the operator to work effortlessly. Automation also ensures that some of the tasks are completed at a similar pace and within high levels of efficiency.
Safety
Several risks are particularly of concern to organizations in the oil industry, mostly in relation to safety. Modern workover rigs are built to incorporate safety in their construction and usage. Some of them include emergency shut-off systems, automatic pipe handling equipment and personnel protective equipment (PPE) which include helmets boots, gloves and spectacles. Also, the training certification programs are provided so that the operators must follow the safe procedure to operate these machines and are capable enough to operate them.
Use
Workover rigs are employed for a variety of purposes that are crucial in the management of oil wells. One of them is tubing replacement where they have to replace defective tubing with a new one. This process is essential to preserve the well and ensure that there are no further leakages. Another operation is wellbore cleanouts, which refers to the process of clearing the well of debris. This process is important since debris reduces the flow of oil and gas and also hampers its pumping rate. Acidizing is another operation in which acid is pumped down the well to clear the hole of debris, to enhance production and longevity of the well.
How to Use
Workover rigs are sophisticated equipment that needs appropriate understanding and practice in their operation. When employing a workover rig you have to make sure the rig is functional and all safety precautions are adhered to appropriately. To start the machine, one has to prepare it, ensure that the pipes are connected correctly and that the rig is level. After all these preparations have been made, the operators can proceed with drilling. One must adhere to instructions and guidelines provided by manufacturers to avoid accidents and other complications.
Service
Workover rigs require some amount of maintenance activities, which are aimed at ensuring that the equipment is well maintained to meet operational requirements. Servicing involves examining the condition of fluids and replacing them, evaluating the condition of the equipment and its components, making and fixing any alterations or damage, and leveling the rig. Services should be conducted often so that the rig can always be in good working order thus reducing accidents and increasing its useful life.
Quality
It is especially important to pay a lot of attention to quality when it comes to workover rigs. Each part of the rig has to be of high quality so that the whole machine will perform efficiently. The kind of material used in developing the machine should be of good quality so that the machine is able to handle the load placed on it. The borewell machine's design should really be such that it is safe and will be offering operators a clear view of workshop. Regular quality inspections should be completed to make certain that these devices are being employed as it shall.
Application
Workover rigs are applied in to the upstream part of oil industry. They've been used to maintain and repair oil wells, allowing efficient removal of gasoline. These machines are utilized in both onshore and overseas drilling.